UBC Aluminum Can Continuous Thermal Decoating Furnace in UAE (ENV-UBC-5000) | Industrial Equipment | Henan Yushunxin Heavy Industry Technology (ENV)

Machine Working Principle

Engineered for High-Yield Continuous Solid Waste Processing

In the industrial hub of Sharjah, UAE, a major secondary aluminum smelting foundry faced severe metal dross loss (16% to 18%) and excessive furnace smoke caused by direct charging of shredded used beverage cans (UBCs) containing organic lacquer and vinyl ink.

Henan Yushunxin Heavy Industry Technology (ENV) delivered and installed an industrial-grade continuous rotary thermal decoating kiln capable of processing 5,000 kg/h of shredded UBCs. Operating under micro-negative pressure with precise low-oxygen control (O₂ < 5%), the kiln heats the cans to 510°C, thoroughly vaporizing organic paint layers into high-temperature volatiles.

The volatilized gases are ducted into a secondary thermal afterburner (>850°C) to generate process heat for the kiln, reducing external fuel consumption by over 60%. The decoated aluminum emerges with zero residual carbon, enabling direct furnace melting with less than 0.6% oxidation loss.

FEEDSTOCK STANDARDS Feedstock Material Policy & Purity Safeguards

Accepts: Baled and loose shredded UBC cans, painted aluminum bottle tops, clean food cans.
Output Products: Decoated clean aluminum shreds with pristine metallic sheen ready for remelting.

SYSTEM INTEGRATION SCHEMATIC

DCS Telemetry Enabled

UBC Aluminum Can Continuous Thermal Decoating Furnace in UAE

Modular structure supports containerized ocean freight, fast on-site flange assembly, and multi-sensor oxygen/temperature interlocking.

Technological Breakthroughs

Equipment Highlights & Structural Advantages

Designed to exceed industrial safety, energy recuperation, and metallurgical purity requirements.

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Feature 01

Continuous indirect rotary drum with internal flights ensures uniform tumbling without chip jamming.

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Feature 02

Vaporized coating gases supply over 60% of total thermal energy required by the kiln.

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Feature 03

Dual rare-earth magnetic drums eliminate ferrous tramp metals prior to thermal processing.

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Feature 04

Automated emergency water mist quenching and nitrogen purging protect against scrap over-temperature.

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Feature 05

Delivers shiny metallic furnace-ready feedstock that speeds up melting furnace cycle times by 35%.

ENGINEERING SPECIFICATIONS

Technical Data Sheet & Parameter Matrix

Model: ENV-UBC-5000

Parameter Item / Specification	Engineering Standard / Technical Value
Project Location	Sharjah Industrial Zone, UAE
Continuous Processing Capacity	5,000 kg/h (120 Metric Tons / Day)
Target Feedstock	Post-consumer shredded Used Beverage Cans (UBC) and aluminum foil scrap
Operating Temperature	490 - 520°C precisely regulated low-oxygen rotary drum
Combustion Atmosphere	Closed-loop O₂ trim control (< 5.0% oxygen content)
Residual Carbon on Output	< 0.04% carbon content (bright metallic finish)
Smelting Metal Loss	Drastically reduced from 17.5% down to 0.58%
Secondary Oxidizer Temp	920°C with 2.2-second high-temp residence time
Energy Saving	62% reduction in external natural gas through VOC syngas combustion
Environmental Acceptance	Compliant with UAE Ministry of Climate Change and Environment (MOCCAE)

TURNKEY EPC SERVICES

Complete Factory Implementation Roadmap

From raw material pilot trials at our Zhengzhou testing base to ocean shipping, civil foundation guidance, on-site mechanical erection, and environmental acceptance.